canvas fluidizing tray

The revolutionary fluidization device for power plant bin pumps – the air distribution plate canvas fluidization disc

In a silent mechanical world, every component fulfills its unique mission. Among them, the fluidization disc for power plant bin pumps is the key link that quietly drives the production process. A solid base plate is welded to the bottom of the fluidization disc body, and a circular ring is cleverly welded to the outer periphery of its upper end. This design lays the foundation for its subsequent functions.

On the upper surface of the circular ring, a unique annular groove is carved, which is not just for aesthetics or simple structural design. On the contrary, it is designed to enhance the equipment's sealing performance and durability. Surrounding the outer side is an integrally formed connecting surface, and canvas is cleverly arranged inside the fluidization disc. The outer surface of this canvas is in close contact with the inner wall of the fluidization disc body, acting as a bridge between flowing air and materials.

What is more striking is the rectangular protrusions fixed on the outer surface of the canvas. These protrusions not only enhance the structural strength of the canvas, but also fix clamps at the middle position of their outer surface. It is through these clamps that the canvas is firmly connected with the rectangular protrusions. The combination of all these components forms the core of the power plant bin pump – the air distribution plate canvas fluidization disc.

The design concept of this fluidization disc enables full mixing of materials and air, presenting a fluidized state. This state greatly improves the fluidity of materials, thereby enhancing conveying efficiency. When applied in cement raw material homogenization silos, it achieves uniform mixing of cement raw materials. This pneumatic conveying device with a breathable layer and fluidized bed device has been widely used in metallurgy, building materials, chemical industry, power plants, food, and transportation industries, and has achieved remarkable results.

Traditional belt conveying and screw conveying methods appear outdated and inefficient in front of the air distribution plate canvas fluidization disc. Because when materials are conveyed in a fluidized state, they not only have good fluidity, but also the equipment is less prone to friction damage, greatly reducing equipment maintenance. More importantly, materials are conveyed in closed chutes without flying losses, causing no environmental pollution, and bringing fresh air and good sanitary conditions to the production environment.

Breathable layers (breathable fabrics) have a wide range of applications. They are not only suitable for various pneumatic conveying scenarios in cement plants, such as air slides and aeration boxes for homogenization silos, but also extended to ultra-dense phase pneumatic conveying fields in power plants, aluminum plants, and other industries. The air distribution plates produced by Xiangye Company, with their high heat resistance and corrosion resistance, can withstand an instantaneous temperature of 180℃ and a constant temperature of around 160℃. Their technical performance and product quality have reached international advanced levels.

In terms of product characteristics, the air distribution plate canvas fluidization disc shows clear texture, flatness, and dimensional stability, while also having good breathability and air flow stability. Its heat resistance, wear resistance, corrosion resistance, and low hygroscopicity result in a long service life, low energy consumption, and minimal maintenance. It is worth mentioning that the design of welding a base plate at the center of the bottom end of the fluidization disc allows the air blown from the air outlet pipe to pass through the air vents on the side wall of the fluidization disc, effectively avoiding the problem of center damage to the fluidization disc and thus extending its service life.

Among the product series of Xiangye Company, the dry ash conveying bin pump is another highlight. The company not only produces and operates a series of products for coal injection systems, but also covers wear-resistant pipes for environmental protection equipment and pneumatic conveying. Among them, equipment such as coal powder distributors and coal powder filters are high-strength products specially developed based on the characteristics of power plant dry ash silos. Whether it is the intermediate silo, ash hopper, flat-bottomed silo, or cone-bottomed silo, matching auxiliary components – fluidization devices and fluidization troughs – can be found.

During unloading, these devices can fluidize powdery materials by connecting heated compressed air, increasing the fluidity of the materials and making the unloading process smoother. The trough is formed in one piece using a compression molding process, and the box body and its connections are guaranteed to be airtight without air leakage. This design is not only beautiful in appearance, but also undergoes shaping and adjustment before assembly to eliminate all welding deformations and internal stresses, ensuring that its bottom surface and flange connection surfaces are smooth and flat.

In general, the air distribution plate canvas fluidization disc and its supporting equipment for power plant bin pumps are not only key links in the production process, but also manifestations of scientific and technological progress. With their unique advantages and high efficiency, they have brought revolutionary changes to power plants and other industrial fields.